Process Manufacturing Engineer(s) (Powertrain) - Engine Assembly - Ohio or Michigan
Dearborn
Friday, 08 May 2026
Collaborate on the development of production tooling and facility layouts optimized for specific product requirements and manufacturing processes. Author and maintain comprehensive assembly process instructions that guarantee adherence to quality standards and cycle time targets. Integrate Lean Manufacturing principles to optimize workflows, eliminate waste, and improve Overall Equipment Effectiveness. Collaborate with external partners (Machine Builders, Vision System Integrators, and Robotics vendors) to implement advanced automation and process control solutions. Deliver cycle line layouts and workstation designs, ensuring equipment and operators are fully prepared for launch. Manage the end-to-end lifecycle of assembly tooling, including specification, procurement, installation, commissioning, and final site sign-off. Lead virtual manufacturing assembly builds to identify and mitigate production risks prior to physical implementation. Orchestrate new model launches, providing on-site plant support to ensure a seamless transition from design to full-scale production. Identify and resolve complex feasibility issues across Assembly, Testing, Controls, Ergonomics, and Safety. Partner with cross-functional teams—including Purchasing, Supplier Technical Assistance (STA), and Material Planning & Logistics (MP&L)—to align program goals. Analyze component data to ensure all parts are dimensionally in-spec and understand the systemic impact of tolerances on final assembly. Drive continuous improvement initiatives focused on enhancing quality, reducing costs, and optimizing labor efficiency. Communicate project status and technical roadblocks effectively through formal management presentations and data-driven reporting. You'll have... BSc, Engineering (Mechanical, Industrial OR Electrical preferred) or equivalent combination of relevant education and experience. Experience: At least 2-3 years of professional experience within the Automotive Manufacturing industry, specifically focused on assembly or powertrain systems. Mobility: Ability to travel extensively (up to 80% during peak program times), including regular and extended stays to either Northern, OH, S. E., MI OR Windsor, ON. Technical Proficiency: Strong computer skills, including Microsoft Office (Excel, PowerPoint, Outlook) and a working knowledge of AutoCAD for layout and design reviews. Collaborative Mindset: Strong interpersonal skills with a proven ability to work effectively in a team-oriented environment, contributing to collective problem-solving and shared project goals. Resilience: Ability to thrive in high-pressure manufacturing environments and deliver results within tight program timing constraints. Autonomy: Self-motivated professional capable of managing complex tasks with minimal direct supervision. Even better, you may have... Cross-Functional Leadership: Experience fostering a collaborative culture across diverse teams (Product Development, Plant Operations, and Suppliers) to ensure seamless program execution. Launch Excellence: Proven track record of supporting or leading New Model Launches within a plant environment. Advanced Automation: Experience with Robotics, Vision Systems, and PLC-controlled automation within high-volume assembly processes. Quality & Data Analysis: Ability to interpret data collection, control charts, and GD&T (Geometric Dimensioning and Tolerancing). Risk Mitigation: Strong working knowledge of PFMEA (Process Failure Mode and Effects Analysis) and Failure Mode Avoidance (FMA) principles. Communication: Excellent verbal and written communication skills, with the ability to present technical data clearly to various levels of management.